Having issues with Mounting Heads Configuration on Philips Assembleon MG-1R High Speed Multifunctional Production Machine? Read our step-by-step SMT maintenance solution below. If you require replacement feeders, nozzles, or sensors, contact SMTBOX for OEM-compatible parts.
The MG-1R features a high precision single placement beam which carries 8 independent Z-servo heads and two rotation motors, controlling 8 high precision heads with exchangeable nozzles.
A separate camera system is attached that monitors fiducial marks at the board, circuit and component level, using white + IR light LEDs and multi-angle diffusers to provide optimal illumination. High placement rates are achieved by simultaneous component picking which reduces head beam travel and thus shortens the mounting cycle.
The high-precision dual Y drive MG-1R features four-axis (X,Y,Z,R) servo control for accurate, stress-free component mounting. Direct drive, brushless AC motors controlling heavy duty lead screws allow optimal accuracy and high reliability.
Number of axis: 15
Axis configuration (AC servo):
1 x X axis
1 x Y axis
8 independent Z axis
2 x R axis
1 x W (automatic width) axis
1 x Push up plate
Pick-up error detection: Vacuum check (256 level digital setting)
Mounting angle: 00 – 3600 (0.010 step)
Number of mounting head: 8 in-line multi head, SF
Nozzle types: 5 different shapes
Encoder resolution:
X,Y = 0.0003mm/pulse
Phi = 0.001800/pulse
Z = 0.0023mm/pulse
Head position accuracy:
X = 0.007mm
Y = 0.007mm
Speed:
X = 1,500mm/sec.
Y = 1,500mm/sec.
Acceleration:
X = 36,600mm/sec2
Y = 27,000mm/sec2
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